Industrial ultrasonic cleaning equipment for Papua New Guinea
Misonics supplies industrial ultrasonic cleaners and parts washers to maintenance workshops in Papua New Guinea (PNG). Mine sites, aircraft hangars and marine engineering shops strip, clean and rebuild components on site, without freighting them out to be cleaned.
Benchtop MSX machines for injectors and fuel parts. Floor tanks for long parts. EvoSonic and UltraTecno tanks for heads, blocks, final drives and coolers.
Mining equipment cleaning, before and after
Parts customers sent us, photographed as they arrived and again after a documented cycle.
Cat 3516 head ports. Carbon lining both ports at 15 minutes. Bare cast iron to the back of both ports at 60 minutes, in MetalTek 100 at 30% and 70 °C. See the case study.
Drill pick holder. Rock dust, grease and corrosion baked into the shank and wear collar. The tool-steel face and weld detail readable again. More on mining.
Pick holder bore. The bore is where a pick seizes. Scale and packed fines out, with no reaming.
Dust suppression nozzle. Mineral scale out of the swirl chamber and off the seat. Nothing abrasive touched the orifice.
Mining equipment cleaning in PNG
Haul truck, dozer and excavator components come off carrying baked carbon, grease and mineral mud. Hot alkaline chemistry and ultrasonics take them back to bare metal with no abrasive and no change in size.
Engines
Cylinder heads, blocks, liners, valves, pistons and rods. See piston ring grooves.
Cooling
Radiators, oil coolers and intercoolers, cleaned inside the core where rodding cannot reach, in CoreKleen HX.
Drivetrain and hydraulics
Final drives, transmission parts, valve blocks and cylinders.
Drilling
Pick holders and drill components, cleaned through the bore.
Dust control
Dust suppression nozzles, with scale out of the orifice so the spray pattern holds.
Light vehicle fleet
Injectors, fuel parts and workshop components in the same tank, in baskets. See automotive.
The reference job is a Cat 3516B overhaul, the V16 in the Cat 793D haul truck. Its heads came back to bare cast iron in 60 minutes. Valves, springs and hardware went through the same bath in the same basket. The block is the part that decides the tank.
Fixed-wing and helicopter maintenance
Turbine and piston aircraft, fixed-wing and rotary, carry the same families of parts that clean well in an ultrasonic tank.
Engine
Fuel nozzles, combustion liners and turbine hardware, where carbonised fuel and soot are baked on.
Hydraulics
Servo valves, actuators and pumps, where varnish sits on surfaces with micron tolerances. Bench work runs in an MSX 30.
Heat transfer
Oil coolers and heat exchangers.
Airframe
Landing-gear components and fasteners.
Approved chemistry
Brulin chemistry carries approvals from Boeing, Airbus, Rolls-Royce, Pratt & Whitney and GE Aviation, including BAC 5749 and BAC 5753. 815 QR-NF carries PMC 1339.
Recipes and logs
Machines with a controller store a recipe for each part number and log every cycle for the maintenance record.
Check the engine or airframe maintenance manual for the cleaning materials approved for each part before you use any cleaner. More on the aerospace and aviation page.
Marine ultrasonic cleaning in PNG
Marine engineering shops clean two kinds of soil. Salt, scale and growth come from the seawater side. Carbon and sludge come from the fuel and oil side.
Coolers
Charge-air coolers, plate and shell exchangers, box coolers. Descale takes the scale.
Seawater systems
Pumps, valves and strainers in bronze, copper-nickel and stainless steel.
Exchanger tube ends. Scale and oil sludge bridged the tubes. Open again after the cycle, with no rodding.
Exchanger bundles. Tubesheet, tubes and shell in one immersion. Coolers usually need an alkaline bath, then an inhibited descale. See the cooler and exchanger case study and the marine page.
Pick the chemistry by the soil and the metal
Settings below are from each product's technical data sheet. Chemistry is matched to your parts and quoted with the machine. Rinse after every cycle. The full list is on chemicals.
MetalTek 100
Baked carbon, paint and rust back to bare metal on cast iron heads, blocks and steel parts. The bath used on the Cat 3516 heads.
Ferrous parts only. Never aluminium.
Product page →
Brulin AquaVantage 815 QR-NF
Grease, oil and carbon off steel, cast iron, aluminium and titanium. Carries Pratt & Whitney approval PMC 1339.
Not for copper, brass or bronze.
Product page →
CoreKleen HX
Oil sludge and fin fouling out of radiators, coolers and exchanger bundles.
Descale
Waterside scale and salt out of coolers and seawater parts, and mineral scale off nozzles.
Never above 60 °C in an ultrasonic tank.
Product page →
Desludge
Carbon and sludge off intake, EGR and fuel-side parts. Aluminium is protected at working strength.
Not for zinc, galvanised or magnesium.
Product page →
Anti-Rust
Clean iron and steel flash rust while warm and wet, and faster in a humid climate. A dip after the rinse stops it.
Industrial ultrasonic cleaner PNG range, sized to the biggest part
MSX machines for injectors, fuel and hydraulic parts and aircraft components. EvoSonic tanks for heads, blocks, final drives and coolers. UltraTecno ACM tanks with a platform lift for the heaviest parts.
MSX 30
- 650 W at 25/45 kHz
- 490 × 235 mm basket
- 240 V, standard 10 A socket
MSX 140
- 3,000 W at 25 kHz
- 700 × 500 mm basket
- Weir, oil capture and filtration
MSX 240
- 4,500 W at 25 kHz
- 900 × 500 mm basket
- Weir, oil capture and filtration
EVS 800
- 15,000 W at 25 kHz
- 1570 × 630 mm opening, 700 mm deep
- Lift platform, pneumatic lid
EVS 7000-PL
- 63,000 W at 25 kHz
- 2495 × 1516 mm opening, 1,172 mm deep
- Lift platform, logged recipes
UltraTecno ACM
- 28 kHz
- Platform lift carries 250 to 1,800 kg
- LFS oil separation, two-year warranty
The EvoSonic range runs from the EVS 180 through the EVS 1200 and EVS 1500-PL to the EVS 7000-PL. Compare them on the EvoSonic page or on industrial ultrasonic tanks. Exchanger bundles and large fabrications go in custom tanks to 46,000 L.
Parts washers for PNG workshops
An ultrasonic parts washer cleans inside drillings, galleries and cores that a solvent tank and brush do not reach. Pick it by the parts and the power on site.
Benchtop parts washer
The MSX 15 and MSX 30 for injectors, fuel and hydraulic parts and aircraft components. 240 V from a standard 10 A socket.
Floor parts washer for oily work
The MSX 140 and MSX 240 carry a weir, oil capture and filtration for mine workshop soils. 415 V three phase.
Sealed-chamber parts washer
The UltraWash washes, rinses and dries behind one door in about twenty minutes, for repeat batches of the same parts.
How an ultrasonic machine compares with a solvent washer is on the ultrasonic parts cleaner page.
Supply and support to Papua New Guinea
PNG's 240 V, 50 Hz supply and plug match Australia's. Larger machines are 415 V three phase, checked against the site supply at quotation.
Quoted to Port Moresby, Lae or your nominated port with the machine.
Stainless 316 tanks, insulated on the floor and EvoSonic machines. Every wearing part is replaceable.
On the MSX 140, MSX 240 and every EvoSonic. The bath keeps working for weeks between changes. See oil removal and weirs.
Our engineers read the controller, diagnose and adjust from Melbourne. Most faults are found without a site visit. Spares are held in Australia.
Iron and steel parts finish in Anti-Rust, so they can queue for machining without blooming.
How an order to Papua New Guinea runs
Tell us the components, the soil and how many you turn around in a month. Photos help.
Technical sales picks the machine, the chemistry and the cycle.
Machine, baskets, chemistry and freight to your port in one quote.
The machine is filled, run and tested in Melbourne.
To Port Moresby, Lae or your nominated port, as quoted.
On site or by video, quoted with your order. Cycle settings written down for your operators.
Ultrasonic cleaning Papua New Guinea questions
Where can I buy an industrial ultrasonic cleaner in PNG?
How does mining equipment cleaning in PNG work without sending parts out?
Which parts washer suits a PNG mine workshop?
Our site is remote. What happens when the machine faults?
What size takes a haul truck engine?
Can one machine serve the mine workshop and the light vehicle fleet?
Will the machines run on PNG power?
Is the chemistry approved for aircraft parts?
Related pages
Mining
Mobile and fixed plant components, with trial photos.
Cat 3516B overhaul
Heads to bare cast iron, timed at four points.
EvoSonic tanks
Heavy industrial tanks.
UltraTecno ACM
Heavy-duty tanks with a platform lift.
Aerospace and aviation
Engine, hydraulic and airframe parts, with approved chemistry.
Marine
Exchangers, injectors, pumps and seawater hardware.
Coolers and exchangers
Fin side and tube side cleaned in one documented process.
Specification checklist
What to send us so the machine is sized right.
New Zealand
Machines for marine, manufacturing and engine work.
Solomon Islands
Machines for mine, power station and marine workshops.
What are you cleaning?
Tell us the components, the soil and how many you turn around in a month. We will come back with a machine, a chemistry and a delivered price to your port.