Home / Machines / UltraWash
UltraWash · multi-stage sealed chamber systems · the flagship

In dirty. Out clean, dry and finished. One door.

UltraWash is the hero of our technical builds: a sealed chamber that runs spray, injection flood, rotating ultrasonics, rinse, forced hot-air and vacuum drying as one programmed sequence. Where the cleanliness spec is written down — pharma, aerospace, precision manufacture — this is the machine that meets it, cycle after logged cycle. And because every stage is a recipe value, one chamber holds a library of completely different processes — degrease, critical rinse, instrument reprocessing, particulate flush — swapped from the touchscreen. In process terms it is a rotary basket washer — the basket rotates through every stage — the machine class low-foam rotary chemistries are blended for.

3standard chambers
6 stagesone chamber
25 kHzauto-tuned · >95%
5 µmfiltration, to
Vacuumassembly-dry
Customengineered to line
Compare the chambersRead the proof — lock case study

Quoted to site, ex GST.

UltraWash installed in a pharmaceutical plant
Installed — pharmaceutical plant · naming permission pending
Range at a glance

Three chambers — and the custom door is always open

ModelChamberBasket L×W×HUltrasonicsHeatingFootprintControl
UltraWash 7070 L470 × 320 × 160 mm1,500 W · 1 resonator20 kW2.3 × 2.5 mS7-1200 · 9" HMI
UltraWash 150150 L610 × 320 × 200 mm · 100 kg3,000 W · 2 resonators36 kW4.2 × 1.8 mS7-1500 · TP700
UltraWash 300355 L620 × 380 × 380 mm3,000 W · 3 resonators40 kW3.6 × 2.9 mS7-1500 · TP900
Common to all: six-stage sealed chamber · 3 filtered Collection Tanks · auto-fill · oil removal · 25 kHz auto-tuned · 5 recipes · 415 V 3-ph · AS3100Different line? Configure a custom chamber →
Misonics UltraWash 70

UltraWash 70

The critically-clean cell
  • 70 L chamber
  • 1,500 W · 470×320 basket
  • Unit 2300 × 2500 mm
Full specification →
Misonics UltraWash 150

UltraWash 150

The production hero
  • 150 L chamber
  • 3,000 W · 610×320 · 100 kg
  • Unit 4160 × 1800 × 2300 mm
Full specification →
Misonics UltraWash 300

UltraWash 300

The heavy chamber
  • 355 L chamber
  • 3,000 W · 620×380×380
  • Unit 3600 × 2940 × 2500 mm
Full specification →
+
Custom chamber

UltraWash Custom

Engineered to your line
  • Front-load chambers, engineered
  • Conveyor infeed · cleanroom builds
  • Pharma & aerospace finishes
Configure your chamber →
The machine, running

One minute inside an UltraWash cycle

Load, close, run. Recipe selected at the panel, door sealed, then spray wash at 72 °C, ultrasonics through the bath, RO rinse and dry — a full multi-stage sequence in one chamber, with the operator doing nothing after pressing start.

Every stage you see here is a step in a stored recipe, not an operator decision.

Filmed on a customer trial. Silent; 64 seconds; loads when you press play.

Proven on production residue

A July 2026 trial — dirty in, programmed cycle, clean out

Production parts from a leading Australian vitamin & supplement manufacturer — rotors, flanges, strainers and press blocks carrying baked-on product residue — cleaned to base metal in a programmed UltraWash cycle. The before/after photography and five in-chamber clips are on the UltraWash 300 page.

Book the same trial on your parts →See the trial media →Case studies →
Before and after — pump rotor cleaned on an UltraWash trialBefore and after — strainer cleaned on an UltraWash trial
The full process — as proposed, as delivered

Eight stages. Twenty minutes. One door. This is the machine working.

This is the exact sequence from a delivered pharmaceutical proposal — mixed aluminium, stainless, brass and PTFE parts to 60 kg, soils from machine oil to congealed gelatin, three-shift duty. Every time, temperature, pressure and rotation below is a recipe value the next customer sets differently.

1
[ stage visual —
to be illustrated ]
Load15 s

Basket rolls in from the conveyor — one operator, no lifting. Door seals behind it.

2
High-pressure spray wash
High-pressure spray wash60 s · 72 °C

Spray jets attack as the basket rotates and the tank floods from Collection Tank 1 — turbulence starts working before the parts are even submerged.

3
Ultrasonic wash + rotation
Ultrasonic wash + rotation420 s · 72 °C

Rod resonators drive swept 25 kHz through the flooded chamber while the basket turns 360° — every face, every drilling, every pass. Drains back to Collection Tank 1.

4
[ stage visual —
to be illustrated ]
Flush2Drain purge30 s · 70 °C

The stage most machines are missing: spray from Collection Tank 2 washes sump residues straight to drain — the degrease chemistry and its soils never touch the rinse stages.

5
[ stage visual —
to be illustrated ]
Gross rinse120 s · 70 °C

Hot flooding rinse with ultrasonics and rotation — chemistry off, everywhere the chemistry went.

6
[ stage visual —
to be illustrated ]
RO rinse45 s · 70 °C

Reverse-osmosis water finish — no minerals, no spotting, no residue. The critically-clean signature.

7
[ stage visual —
to be illustrated ]
Forced hot-air dry120 °C

A regenerative blower forces 120 °C air through the rotating basket — bulk moisture gone before the vacuum stage finishes the blind holes.

8
[ stage visual —
to be illustrated ]
Vacuum dryto spec

Chamber vacuum drops the boiling point and empties blind ports and galleries. Parts come out assembly-dry, not dry-looking.

UltraWash process schematic — process tank, three Collection Tanks, blower and vacuum
The architecture behind the sequence: process tank fed by three heated, filtered Collection Tanks — wash, flush and rinse held separately — with the blower and vacuum plant closing the cycle. From the delivered engineering pack.
Solo360 rod resonator
Solo360 rod resonators + VarioSonic generators: a homogenised 360° cavitation field with load sensing, frequency tracking, auto-tuning, sweep and OTA support — no dead spots in the chamber.
The process library

One chamber. Eight recipe slots. This is what customisation means.

The sealed chamber is half the story. The other half is that every stage — spray pressure, flood, rotation speed, rocking arc, ultrasonic power, rinse source, hot-air temperature, vacuum — is a recipe value. One machine holds a library of completely different processes and swaps between them from the HMI. Below: seven sequences we have delivered or specified.

Critical degrease + RO dry

≈ 20 min
Pharmaceutical · nutraceutical · medical
Spray wash→US wash 72 °C→Flush2Drain→Gross rinse→RO rinse→Forced hot-air dry→Vacuum

The delivered pharmaceutical cycle: product and machine oils off, Flush2Drain purges the sump so residual oils never touch the rinse stages, RO water finishes spot-free, vacuum empties the blind ports. Verifiable, logged, repeatable.

Heavy degrease

≈ 12 min
Workshop · MRO · production parts
Spray wash→IFW + rotation→US wash→Gross rinse→Forced hot-air dry

The daily workhorse recipe: turbulation and rotation carry the bulk load, ultrasonics finishes the geometry, forced hot-air drying finishes for handling. No RO stage — throughput first.

Congealed & crystallised soils

≈ 25 min
Gelatin · slurries · food process residues
Warm soak + turbulation→US wash→Flush2Drain→Gross rinse→RO rinse→Vacuum

For soils that must dissolve before they can leave — congealed gelatin, crystallised slurries: a heated turbulation soak softens, cavitation strips, Flush2Drain takes the residue to drain before any rinse water is spent.

Pre-sterilisation instrument cycle

≈ 15 min
Medical · dental · veterinary reprocessing
Spray wash→US wash low power→Gross rinse→RO rinse→Forced hot-air dry→Vacuum

Instrument-grade chemistry at controlled power, RO finish, and drying complete before packaging — the cleaning step of the reprocessing workflow, parameterised and logged per basket.

Swarf & particulate flush

≈ 8 min
Machined components · pre-assembly
IFW + rotation→US burst→Flush2Drain→Gross rinse→Forced hot-air dry

Rotation keeps drillings changing aspect while injection flood evacuates chips; the ultrasonic burst clears what clings. Short, violent, effective.

Passivation-prep clean

≈ 14 min
Stainless fabrication · aerospace · food equipment
Spray wash→US wash→Gross rinse→RO rinse→Vacuum

ASTM A380 discipline: passivation only works on a genuinely clean surface. This recipe delivers it, RO-rinsed, ready for the citric line.

End-of-day maintenance cycle

≈ 6 min
The machine cleans itself
Flush2Drain→Collection Tank filter pass→Sump rinse

The recipe most machines never have: sump flushed to drain, Collection Tanks turned over through filtration, Monday starts clean. Initiated from the HMI like any other program.

Seven of the sequences we have delivered or specified — every stage time, temperature, rotation speed, spray pressure and ultrasonic power is an editable recipe value on the HMI.

A delivered cycle, minute by minute

The pharmaceutical 20-minute cycle — from a real proposal

StageTimeWhat happens
Load15 sBasket rolls in from the conveyor — single operator
Spray wash · 72 °C60 sHigh-pressure spray as the basket rotates and the tank floods
Ultrasonic wash · 72 °C420 sRod-resonator cavitation with 360° basket rotation; drains to Collection Tank 1
Rinse2Drain spray · 70 °C30 sFlush2Drain purges sump and residues straight to drain — no cross-contamination into the rinses
Gross rinse · 70 °C120 sHot flooding rinse with ultrasonics and rotation
RO rinse · 70 °C45 sReverse-osmosis water finish — spot-free, residue-free
Forced hot-air dry · 120 °C—Regenerative blower drives forced hot air through the rotating basket — bulk moisture gone
Vacuum dry—Chamber vacuum evacuates blind ports and galleries — assembly-dry

Mixed aluminium, stainless, brass, carbon steel and PTFE parts to 60 kg; soils from machine oils to congealed gelatin and crystallised slurries — 24-hour, three-shift duty. Client naming pending permission.

Built for critically clean

Where "clean" is a specification, not an opinion

Pharmaceutical & nutraceutical

Product-contact parts — pumps, dies, wedges — cleaned of product and machine oils to RO-rinsed, vacuum-dried standard, logged per basket. Delivered and running in an Australian plant.

Life sciences sector →

Medical device & instrument

The parameterised cleaning step reprocessing audits want — instrument chemistry, controlled power, RO finish, dry before packaging.

The reprocessing guide →

Precision & aerospace manufacture

Blind bores, galleries and lattices cleaned and verified before NDT, coating or assembly — with the sealed chamber closing the between-stage contamination window.

Aerospace sector →
Features — every UltraWash

The hero of our technical builds

Six stages, one sealed chamber

Spray, injection flood wash, basket rotation, swept 25 kHz ultrasonics, forced hot-air and vacuum drying — the whole process diagram behind one interlocked door. Parts never touch workshop air mid-process.

Three heated, filtered Collection Tanks

Wash and rinse chemistry held separately, pumped per recipe stage — no cross-dilution, no bath changes between part families.

Vacuum drying — assembly-dry, not dry-looking

Chamber vacuum pulls moisture out of blind holes and galleries that hot air alone never empties.

Basket rotation through the field

The oscillation stage, motorised — every face keeps changing aspect to spray, flood and cavitation.

Auto-tuned ultrasonics, >95% conversion

Tube-resonator arrays with generator auto-tuning — delivered power held as load and temperature move.

Staged filtration to 5 µm + oil out

Cartridge plus bag stages per Collection Tank with coalescer or belt-skimmer oil removal and auto-fill make-up.

Siemens S7 control · 5 recipes

TP-series HMI, PT-100 sensing, interlocked pneumatic sliding door, remote diagnostics on 70/150.

Nitrile-insulated stainless build

SS304 chambers (SS316L optional), insulated Collection Tanks — heat in the process, not the room.

Proven in regulated plants

The pharmaceutical installation on this page and the critically-clean lock process in our case study are this platform, delivered.

Custom is a first-class option

Front-load chambers engineered to your parts and line — conveyor infeed, cleanroom finishes. (Top-loading? That is the UltraKleen Pro range.)

Machine attributes

The attribute set, from the Misonics library

Spray & IFW washSpray & IFW wash
Basket rotationBasket rotation
25 kHz · auto-tuned · >95% eff.25 kHz · auto-tuned · >95% eff.
Collection Tank rinsingCollection Tank rinsing
Hot-air dryingHot-air drying
Vacuum dryingVacuum drying
Weir / coalescer oil removalWeir / coalescer oil removal
Auto-fill & reticulationAuto-fill & reticulation
Siemens S7 recipes ×5Siemens S7 recipes ×5
Level sensing · PT-100Level sensing · PT-100
Interlocked sliding doorInterlocked sliding door
Remote diagnosticsRemote diagnostics
Price on application — here is the application

Get the engineered number, not a brochure price

UltraWash systems are quoted to site because that is what makes the number real: chamber and Collection Tank configuration, chemistry, services check, commissioning and first recipes — one figure, ex GST, with the GA and cycle table attached. Tell us the machine and the parts; engineering responds same business day.

1. Send the form — or the configurator build code
2. Engineering calls: parts, soils, spec, services
3. Proposal lands: GA, process diagram, cycle table, price
4. Prove it: trial on your parts before you commit

We reply within one business day. Company details required; personal email domains cannot be quoted.

Where UltraWash sits

The flagship chamber. Beside it: SonoLine tank automation. Below it: the immersion ranges.

The lock case studyThis machine, documented on production partsBook a cleaning trialYour parts through the six stages — results photographedSonoLine automated linesOpen-tank automation, when the chamber is not the fit
The chemistry this machine wants. A sealed chamber sprays and flood-injects chemistry onto the part under pressure, then moves it straight through rinse and dry — so the chemistry has to work fast, rinse clean and not foam the circuit. Misonics groups these together as Neutral & Spray-Wash Chemistry — near-neutral products matched to spray, flood and staged cycles, led by Brulin AquaVantage 1696 GD (pH 7.9, Boeing BAC 5763, Safran PR-1500, AQMD Clean Air Solvent).