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UltraKleen Pro · in-line multi-stage systems

A line, not a tank.

Three stations — wash, rinse, dry. The basket travels horizontally from one to the next and drops into each from above. Behind every wet tank sits its own collection tank, so wash contamination never reaches the rinse.

Three standard sizes: 100, 200 and 320 litres. Customisable to more stations where the process needs them.

How the line works

Three stations, one operator, one direction of travel

Parts enter at station one and leave finished at station three. Nothing doubles back, so clean parts never share a path with dirty ones.

Station 1 · wet

Wash — ultrasonics + injection flood

25 kHz tube resonators in SS316, with injection flood wash driving chemistry through blind holes and galleries while the basket is down.

Served by Collection Tank 1 — bag filtration + belt oil skimmer
Station 2 · wet

Rinse

A separate tank with its own chemistry state — so rinse water stays rinse water instead of slowly becoming dilute wash.

Served by Collection Tank 2 — independently filtered
Station 3 · dry

Hot air dry

Forced hot air to ambient–80 °C, taking parts to handling-dry in the same pass. Vacuum drying available where assembly-dry is the standard.

No carry-out — parts leave the line finished
Load basketWash · sonics + IFWRinseHot air dryUnload finished
Why this configuration

The two decisions that make it work

Every wet tank has its own collection tank

This is the part that decides whether a line holds its standard. Wash and rinse each drain to a dedicated collection tank — CT-1 and CT-2 — with their own filtration and their own level control. Wash contamination never reaches the rinse, and the rinse never carries wash chemistry back.

On a shared-reservoir line, rinse quality degrades all shift and nobody sees it until a part fails. Here it can't happen: the two circuits never meet.

Horizontal travel, top-down loading

The basket travels the line horizontally on roller transfer, station to station. At each station an elevator platform lowers it into the tank and lifts it back out.

That combination is why it suits deep, heavy, awkward baskets: nothing has to be lifted over a door sill or threaded into a chamber. It goes straight down into the tank and straight back up.

A rinse tank that shares a reservoir with the wash is not a rinse tank. It is a second, weaker wash.
Range at a glance

Three sizes

All three carry the same three-station architecture, 25 kHz ultrasonics, SS316 tanks and Siemens S7 recipe control. Size the line by the basket, not by the badge. For buyers searching by process type: this is our in-line answer to the rotary basket washer class, alongside the sealed-chamber UltraWash.

ModelTank volumeBasket (usable)Ultrasonic powerHeating
UltraKleen Pro 100-3100 L600 × 400 × 300 mm≈1500 WWash ≈12 kW · Rinse ≈12 kW · Dry ≈10 kW
UltraKleen Pro 200-3200 L700 × 500 × 400 mm≈2250 WWash ≈18 kW · Rinse ≈18 kW · Dry ≈18 kW
UltraKleen Pro 320-3320 L1000 × 500 × 500 mm≈3750 WWash ≈24 kW · Rinse ≈24 kW · Dry ≈24 kW

Overall footprint, load capacity and machine weight are being verified with the manufacturer — available on request in the meantime.

Machine attributes

Common across the range

Ultrasonics25 kHz tube resonators

SS316 tube resonators driven by dedicated generators, sized to the tank.

Tank materialSS316 throughout

Required specification, not an upgrade — chemistry compatibility across acid and alkaline duty.

LoadingTop-down elevator at every station

Pneumatic up/down platform with reciprocating travel to work the bath.

TransferManual roller transfer

Horizontal travel station to station. Automated transfer available on request.

FiltrationIndependent per wet tank

Bag filtration on both wet circuits, belt oil skimmer on the wash collection tank.

Auto-fillBoth wet tanks

Levels hold themselves. Operators stop topping up by eye.

ControlSiemens S7 PLC + HMI

Programmable cycles and stored recipes — the process lives in the machine.

LidOpen top, auto lid optional

Vapour containment and heat retention where the duty warrants it.

Electrical415 V 3-phase, AS3100

3P+E+N. Australian electrical certification on every build.

Next step

Send us the parts

Every line we have delivered started with a box of parts and a documented trial.

Request a quote or a cleaning trial

Send parts, get them run, get the result — then the number. Quoted as a working line: tanks, collection tanks, chemistry, recipes, commissioning and operator training.

An enquiry, not a commitment. Nothing here excludes rights under the Australian Consumer Law.
The chemistry this machine wants. A three-station line hands the part from wash to rinse to dry on a fixed cycle, with a dedicated collection tank behind every wet tank — so carry-over and substrate tolerance decide the chemistry, not bath strength. Misonics groups these together as Neutral & Spray-Wash Chemistry — near-neutral products matched to spray, flood and staged cycles, led by Brulin AquaVantage 1696 GD (pH 7.9, Boeing BAC 5763, Safran PR-1500, AQMD Clean Air Solvent).