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SonoLine™ · fully automated transfer lines · ST-85 to ST-220From wash to dry — fully automated
PLC-driven basket transfer across two, three or four tanks — wash, rinse, dry — with automated lids, powered oscillation in every station and one logged recipe per part family. The operator loads and unloads; the line does everything between, cycle after identical cycle.
2–4tanks per line
25/45 kHzdual per tank
PLC + HMIcontrol
~2.0–4.2 mline lengths
24/7continuous duty
Click to enlargeThe line as delivered — Sonos L-130
Photographs of a delivered Sonos L-130 three-tank line. Configuration renders and the general arrangement follow.
Why a line
The process card runs itself
Everything our multistage guide teaches — wash, staged rinse, dry, in the right order with the right dwell — a SonoLine executes automatically: transfer on the clock, lids opening ahead of the basket, oscillation through every immersion, and a cycle log the auditor reads instead of the operator's memory. Throughput stops depending on whose shift it is. Our own three-station line — wash, rinse and hot-air dry in one pass — is the same idea at three stages. The aerospace four-tank line and the CM-800 food-plant installation in our case studies are this family delivered.
Configurations
Line lengths and connected power
| Configuration | ST-85 | ST-120 | ST-160 | ST-220 |
|---|---|---|---|---|
| 2-tank line — length / power | ~2000 mm / 12.4 kW | ~2100 mm / 15.2 kW | ~2200 mm / 20.2 kW | ~2320 mm / 27.6 kW |
| 3-tank line — length / power | ~2760 mm / 19.2 kW | ~2910 mm / 23.2 kW | ~3060 mm / 30.8 kW | ~3240 mm / 43.2 kW |
| 4-tank line — length / power | ~3520 mm / 26.0 kW | ~3720 mm / 31.2 kW | ~3920 mm / 41.4 kW | ~4160 mm / 58.8 kW |
Tank platform identical to the SonoWash/SonoLift series — 131–220 L, dual 25/45 kHz, baskets to 700 × 450 mm at 35 kg. Every line engineered to site; add stages, drying and enclosure per the specification. Prices on application, ex GST.
Download the SonoLine general arrangement drawing (PDF, three-tank SL X3T)The variants
Specials under the SonoLine name
SonoLine S — standardSonoLine P — precisionSonoLine C — compactSonoLine X — high-performanceSonoLine Pharma™SonoLine Aero™SonoLine Custom™ — engineered to order
On site
A Sonos L-130, running
Not a simulation and not a render — this is a three-tank SonoLine on the floor, cycling. The operator loads and unloads; everything between happens on the clock.
The line cycling — lids opening ahead of the basket, a powered lift at every station, and the basket held above the bath so drag-out runs back in.
Filmed on site at Misonics. Clips are silent and load only when you press play.
Chemistry
Approved chemistry
Chemistry rule: these tanks are approved for the declared chemistry at the declared concentration and temperature. Acid chemistry needs an acid-duty specification. Hydrofluoric acid, hydrochloric acid and pickling solutions are not permitted in the tank; acid processes are only possible by indirect cleaning in a chemically inert secondary container, and only with written Misonics approval.
General degrease
FX Degreaser
The daily bath for oils, grease and workshop soils — 5% in water, works from warm.
Product, SDS & TDS →Ferrous carbon & paintFerroCarb
The heavy-hitter for baked carbon on steel and iron — the chemistry the 1.5 mm SS316 tank was built to hold.
Product, SDS & TDS →Precision & approvalsBrulin AquaVantage 815 GD
Aerospace-approved aqueous for new-manufacture and precision work; 815 QR-NF for MRO carbon.
Product, SDS & TDS →Specify the line