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UltraWash Custom · design the process, the chamber follows

Meet your cleanliness spec. Wash after wash. Shift after shift.

You know the failure modes because you own them: the swab that fails on a Friday, the batch held at QA because nobody can prove the wash, the rework pile that grows whenever the good operator is off shift, the blind bore that looked dry and wasn't. This page exists to end them. Specify the sequence your parts actually need, and we build the sealed chamber that runs it identically — every basket, every operator, every shift — with the cycle record to prove it.

UltraWash Custom brochure (PDF — in preparation)
Delivered UltraWash — pharmaceutical plant
Started on this form — delivered to a pharma plant
Process architecture schematic
Your selections drive this architecture
Whose problem this solves

Three people sign off on a cleaning machine. This one answers all three.

The quality engineer

"Prove it — every basket."

Cleanliness stops being an opinion: every cycle runs a locked recipe and leaves a record — parameters as run, operator, alarms, time-stamped. When the auditor asks how part X was cleaned on the 14th, you open the log, not an argument. Validation-ready, Part 11 capable.

The floor manager

"Throughput that doesn't depend on who's on."

One operator loads a basket and presses a recipe; twenty minutes later parts come out clean, rinsed and assembly-dry. No between-stage handling, no bottleneck at the wash bay, no rework spike when the shift changes. The machine is the same on nightshift.

The technical operator

"Recipes, not folklore."

The process lives in the machine, not in someone's head: pick the part family, press start. Chemistry doses itself, levels hold themselves, filtration defends the bath, and drift shows up on the HMI before it shows up on the parts. Fewer judgement calls, better Fridays.

Watch it work

Inside the chamber, on a real trial

Five clips from one customer trial, July 2026: the basket turning behind the sight glass, the chamber sealing, 25 kHz cavitation working the parts under the surface, the wash at full noise and the rinse jets that follow it. Filmed on an UltraWash customer trial — the same sealed-chamber engineering every custom build starts from.

Before/after photography from the same trial is on the UltraWash 300 page — production residue, stripped to base metal in a programmed cycle.

Book the same trial on your parts →Case studies →Industries we serve →

Clips are silent and load only when you press play. All filmed on the same customer trial.

Who this machine is designed for

Critically clean industries — see yourself here first

Pharmaceutical plant installation

Pharmaceutical & nutraceutical

Product-contact parts to validated cleanliness — delivered and running in an Australian plant.

The sector page →
Medical laboratory

Medical device

The parameterised cleaning step reprocessing and 13485 audits expect.

The reprocessing guide →
Precision components

Aerospace & precision

Blind bores and galleries verified clean before NDT, coating and assembly.

The aerospace page →
Critically clean brass component

High-value production

Critically clean, assembly-dry parts — read the documented lock process.

The case study →
1

Chamber class

70-class
Basket 470 × 320 × 160 mm
150-class
Basket 610 × 320 × 200 · 100 kg
300-class
Basket 620 × 380 × 380 mm
Custom Built
Enter the part below — we project the drum and chamber

Largest part (optional — refines the chamber)

2

Substrate & contaminant

Stainless steel
304/316, product-contact
Aluminium alloys
Housings, dies, cores
Ferrous steel
Blocks, tooling
Copper
Fittings, cores
PTFE
Seals, wear parts
Plated
Finishes to keep
Product
Process + lube oils
Congealed / crystallised
Gelatin, slurries, sugars
Carbon
Thermal soils
Swarf
Machining debris
Flux
Electronics-grade
Mixed / unsure
Lab decides
3

Build your sequence — tap stages in the order you want them

Rotation, flooding and cavitation inside the chamber
Spray wash
High-pressure jets, rotating basket
IFW + turbulation
Flood wash through the load
Ultrasonic wash
Swept 25 kHz, rod resonators
Flush2Drain
Sump purge to drain — protects rinses
Gross rinse
Hot flooding rinse
RO rinse
Reverse-osmosis finish
Forced hot-air dry
120 °C regenerative blower, rotating basket
Vacuum dry
Assembly-dry blind holes
SP → US → GR → HD
4

Loading & handling

Front-load + rollers
Single-operator, conveyor transfer
Front-load, hoist-assisted
Heavy baskets presented by hoist — still front-loading
Top-loading? →
That is the UltraKleen Pro range — opens that machine type
Full line automation? →
That is SonoLine territory — automated multi-tank transfer

UltraWash is front-loading, always — the dashed tiles route you to the right machine type.

5

Collection Tanks & filtration

1
Wash only
2
Wash + rinse
3
Wash + flush + rinse — the delivered spec
4
+ dedicated RO final

Final filtration — standard cartridge sizes

100 µm
80 µm
50 µm
20 µm
10 µm
5 µm
1 µm
0.5 µm
6

Duty & throughput

Single shift
Standard duty
Two shift
Extended duty
24/7
The pharmaceutical duty
7

Site rules & extras

Bunding
Standard on delivered builds
Remote diagnostics
eWON-class OTA support
RO plant supply
If site has no RO source
Cleanroom-adjacent finish
Pharma panel & crevice-free spec
No caustics on site
Chemistry designed inside the rule
Allen-Bradley PLC option
Where site standardises on AB
8

Compliance & validation standards

Select every framework the machine must live inside — it changes the build: documentation, access control, data handling and materials.

21 CFR Part 11
FDA electronic records & signatures
GMP · PIC/S
TGA-regulated manufacture
ISO 13485
Medical device QMS
AS9100 · NADCAP
Aerospace quality
HACCP
Food-plant programs
None yet
Advise us what applies
9

Site services — what we connect to

The machine manages its own filling and dosing — PLC-controlled inlet valves against level sensing. Tell us what the site offers and we engineer the hookup, backflow protection included.

Mains water
PLC-controlled inlet valves, level-sensed auto-fill
RO / DI on site
We valve into your loop — flow & pressure at review
Need RO plant
We supply the RO plant with the machine
Drain on site
Gravity or pumped to trade waste — permits noted
Compressed air
Door, valves and blow-down
Extraction
Vapour extraction connection at the chamber
UltraWash chamber
Your chamber

UltraWash Custom

UW-C-…
Platform—
Part envelope—
Projected drum (basket)—
Projected chamber—
Your sequence—
Substrate—
Contaminant · chemistry—
Loading—
Collection Tanks · filtration—
Duty · throughput—
Compliance—
Data integration—
Site services—
Bunded, leak-detected, Siemens S7 recipe control and staged filtration are platform standard. Final engineering by Misonics — the delivered pharmaceutical build started on this exact form.
We reply within one business day. Proposal includes GA, process diagram and cycle table, like the one on our range page.
Download the capability brochure (placeholder)

Rather skip the form and just talk it through?

The POA enquiry form on the range page takes sixty seconds — or the configurator rail above sends the full build.

Open the POA enquiry form