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Misonics EVS 180 Heavy Industrial Ultrasonic Cleaner

The heavy-industrial entry · heavy industrial · AS3100 certified

180 LSS316 3 mm insulated
3,000 W2 generators · 25 kHz
750×500tank mm
Platformlift · agitation opt.
PLC/HMI+ remote access
Series build photograph

Series photography and renders — model-specific imagery to be added.

The heavy-industrial entry
Engineered to site — POA

Quoted as a working system: machine, services check, chemistry, baskets, commissioning and first recipes — one number, ex GST.

Every EVS 180 ships with
  • ✓ Elevator platform (agitation optional)
  • ✓ Weir bath defence per model
  • ✓ PLC/HMI · programmable logged cycles
  • ✓ Remote diagnostics gateway
  • ✓ Insulated SS316 tank
  • ✓ AS3100 · 12-month warranty · site commissioning
415 V 3-phase · 12 kW heating · connected load TBC
Why this machine

Sized and built for heavy contamination

The EVS 180 is the smallest tank that still counts as plant: 180 litres with 480 mm of working depth, 3,000 watts of 25 kHz from two industrial generators, and the same weir, oil capture and twin-cartridge filtration as the bigger machines. If the workload is heavy contamination but the parts are gearbox-and-cylinder-head sized rather than block sized, this is the honest starting point.

The elevator platform does the loading, agitation is optional on the platform, and control is the Siemens PLC with logged recipes and the remote-access gateway. Heating is 12 kW to 80 °C; power is 415 V three-phase.

EvoSonic elevator platform
The feature operators talk about

The elevator platform changes how this machine gets loaded

In most factories, lifting a heavy basket into a tank means booking the overhead crane — the most fought-over asset in the building. The EVS platform ends that: parts go on by trolley, forklift or hand at deck height, the platform lowers them into the bath, and the crane goes back to jobs only a crane can do.

It cleans better — with agitation the platform works the load through the field — and it manages parts better: raise to drain, let drag-out run back, unload on the operator's schedule, not the hoist's.

Ask any operator who has run one: the platform is the feature they will not give back.

Applications

What the 180 is bought for

Engine & driveline rebuilders

Blocks, heads and housings at truck scale — the documented one-immersion strip.

Mining & heavy plant

Final drives, cylinders, undercarriage and GET — wash-bay soils at wash-bay scale.

Heat exchangers & cores

Whole-core immersion for bundles and radiators — see the case study.

Energy & power generation

Turbine hardware, filters and exchangers — the sector page covers the duty.

Machine attributes

The attribute set, from the Misonics library

Elevator platform — no liftingElevator platform — no lifting
Stepless power 10–100%Stepless power 10–100%
SweepSweep
DegasDegas
Heating to 80 °CHeating to 80 °C
Level sensingLevel sensing
Displacement weir + oil captureDisplacement weir + oil capture
Ball-valve drainsBall-valve drains
PLC touchscreen recipesPLC touchscreen recipes
Interlocks & alarmsInterlocks & alarms
Service access + remote diagnosticsService access + remote diagnostics
Programmed cyclesProgrammed cycles
Where the EVS 180 sits in the process

Ultrasonics and oscillation covered — the next stages are rinse and dry

Misonics cleaning process stages

The EVS 180 delivers the ultrasonics and oscillation stages. We quote the matching rinse tank and drying stage alongside the machine — see the multistage guide.

Chemistry

Approved chemistry

Chemistry rule: these tanks are approved for the declared chemistry at the declared concentration and temperature. Acid chemistry needs an acid-duty specification. Hydrofluoric acid, hydrochloric acid and pickling solutions are not permitted in the tank; acid processes are only possible by indirect cleaning in a chemically inert secondary container, and only with written Misonics approval.
General degrease

FX Degreaser

The daily bath for oils, grease and workshop soils — 5% in water, works from warm.

Product, SDS & TDS →Ferrous carbon & paint

FerroCarb

The heavy-hitter for baked carbon on steel and iron — the chemistry the 1.5 mm SS316 tank was built to hold.

Product, SDS & TDS →Precision & approvals

Brulin AquaVantage 815 GD

Aerospace-approved aqueous for new-manufacture and precision work; 815 QR-NF for MRO carbon.

Product, SDS & TDS →
Specification

Full specification — EVS 180

CAPACITY & DIMENSIONS
Tank Volume Capacity180 L
Tank – Length750 mm
Tank – Width500 mm
Tank – Internal Depth610 mm
Tank – Working Depth480 mm
Overall Unit – LengthTBC mm
Overall Unit – WidthTBC mm
Overall Unit – HeightTBC mm
Machine Weight (Dry)TBC kg
Tank MaterialSS316 – 3mm
ULTRASONIC SYSTEM
Ultrasonic Power3000 W
Ultrasonic Power Density≈16.7 W/L
Ultrasonic Frequency25 kHz
Multi-FrequencyNo
Number of Generators2
Number of ResonatorsTBC
Generator Series1500 W (series TBC)
Resonator TypeTBC
Resonator MaterialSS316
Power Adjustable10–100%
HEATING SYSTEM
Heating Power12 kW
Heating Element TypeTBC
Heating Voltage415V AC 3-Ph
Temperature RangeAmbient–80 °C
Heat-Up Time 20→60 °CTBC min
Safety ThermostatTBC
Insulated TankYes (type TBC)
FILTRATION & OIL MANAGEMENT
Displacement WeirYes
Oil Capture & RemovalYes — via overflow weir
Auto-FillTBC
Filter Type2× 20" SS316 pleated cartridges
Filter SizeTBC
Filter Stage 1TBC
Filter Stage 2TBC µm
Main Tank DrainTBC
Water Supply ConnectionTBC BSP
Weir DrainTBC
CONTROL & SAFETY
Control Panel TypeSiemens S7 PLC/HMI (model TBC)
Programmable CyclesYes
Stored RecipesTBC
Level SensorsTBC
Lid TypeHinged — double-skinned
Remote AccessYes – eWON Cosy
ELECTRICAL & POWER
Power Supply415V / 50Hz / 3-Phase
Wiring Requirements3P+E+N
IP Protection ClassTBC
POWER DRAW
Max Power ConsumptionTBC W
Total Amps DrawTBC
COMPLIANCE & WARRANTY
Machine Warranty12 months
Electrical CertificationAS3100
Machine NoiseTBC dB

Items marked TBC are being confirmed for publication.

Questions

Before you specify

What does 'heavy industrial' actually buy over the MSX floor range?
Scale and system engineering: multi-generator arrays, PLC/HMI control with logged programmable cycles, remote diagnostics, an elevator platform rated for loads no operator should touch, and factory oil management sized for genuinely dirty duty. An EvoSonic is a small plant, not a bigger tank.
What is the agitating platform option?
The load platform can oscillate through the cycle — the powered version of the oscillation stage in our process diagram. Heavy baskets clean evenly and blind holes flush instead of trapping soil.
How does the oil management work?
Continuously: the displacement weir takes the surface film, oil capture removes it from circulation, the interceptor catches solids, and stainless filtration polishes the bath — so the solution keeps working for weeks, not days.
What is the remote access for?
An industrial remote-access gateway lets our engineers read the PLC, diagnose faults and adjust parameters over the air — most support calls end without a site visit.
What power and services do these need?
415 V three-phase throughout; connected load runs from ~12 kW at the small end to 136 kW on the EVS 7000. Every quote includes a site-services check before anything ships.
Can they be customised?
Yes — the seven standard sizes cover most duties, and the same engineering delivers custom tanks, platforms and integration when they do not. The TM-series custom builds in our archive are this capability at work.
How do we prove it before committing?
Laboratory trial on your parts first; for production-scale proof we arrange project rentals and staged commissioning. No EvoSonic is bought off a brochure.
What comes with them?
Platform, lid, filtration and weir plumbing per model, PLC/HMI with recipes, level sensing, site commissioning with chemistry matched and first recipes loaded — AS3100, 12-month warranty.
Specify it as a system

Machine, chemistry, process card, commissioning — one working answer.

Request a site quoteServices check and one number back, ex GSTBook a cleaning trialYour worst parts, our lab, the documented cardThe oil-management guideWhy bath defence is factory-fitted