A metre-long basket, three stations, one operator.
320 L wash and rinse tanks · ≈3750 W ultrasonics at 25 kHz · dedicated collection tank behind each wet tank · POA ex GST
A 1000 × 500 mm basket at 500 mm deep swallows long parts — shafts, rails, frames, heat-exchanger cores — in one pass.
The basket is the spec that matters. Everything else on this page follows from it — tank volume, ultrasonic power and heating are all sized to that basket, not chosen separately.
25 kHz tube resonators in SS316, with injection flood wash driving chemistry through blind holes and galleries while the basket is down.
Served by Collection Tank 1 — bag filtration + belt oil skimmerA separate tank with its own chemistry state — so rinse water stays rinse water instead of slowly becoming dilute wash.
Served by Collection Tank 2 — independently filteredForced hot air to ambient–80 °C, taking parts to handling-dry in the same pass. Vacuum drying available where assembly-dry is the standard.
No carry-out — parts leave the line finishedThis is the part that decides whether a line holds its standard. Wash and rinse each drain to a dedicated collection tank — CT-1 and CT-2 — with their own filtration and their own level control. Wash contamination never reaches the rinse, and the rinse never carries wash chemistry back.
On a shared-reservoir line, rinse quality degrades all shift and nobody sees it until a part fails. Here it can't happen: the two circuits never meet.
The basket travels the line horizontally on roller transfer, station to station. At each station an elevator platform lowers it into the tank and lifts it back out.
That combination is why it suits deep, heavy, awkward baskets: nothing has to be lifted over a door sill or threaded into a chamber. It goes straight down into the tank and straight back up.
| Capacity & fit | |
|---|---|
| Tank volume | 320 L per wet tank |
| Basket (usable) | 1000 × 500 × 500 mm |
| Collection tanks | CT-1 and CT-2, ≈550 L each |
| Max part size | Available on request |
| Max load capacity | Available on request |
| Overall dimensions | Available on request |
| Machine weight (dry) | Available on request |
| Tank material | SS316 throughout |
| Ultrasonic system | |
| Ultrasonic power | ≈3750 W (7500 W peak) |
| Frequency | 25 kHz |
| Multi-frequency | No — single frequency |
| Process & control | |
| Process type | Multi-stage, in-line: 2 wet tanks + dryer |
| Transfer | Manual roller transfer; up/down elevator platform at each station |
| Control panel | Siemens S7 PLC + HMI touchscreen |
| Programmable cycles | Yes — stored recipes |
| Heating | Wash ≈24 kW · Rinse ≈24 kW · Dry ≈24 kW |
| Temperature range | Ambient – 80 °C |
| Filtration & oil removal | Bag filtration on both wet circuits; belt oil skimmer on the wash collection tank |
| Auto-fill | Yes — both wet tanks |
| Lid | Open top; auto lid optional |
| Installation & support | |
| Power supply | 415 V / 50 Hz / 3-phase, 3P+E+N |
| Indicative connected load | ≈72 kW |
| Electrical certification | AS3100 |
| Warranty | 12 months |
| Price | Quoted to site, POA ex GST |
Specifications are confirmed in writing at quotation. The full engineering pack — general arrangement, technical sheet and process diagram — is available on request.
We run them on the matching line, record the cycle and give you the result against your standard — before you spend anything.
Send parts, get them run, get the result — then the number. Quoted as a working line: tanks, collection tanks, chemistry, recipes, commissioning and operator training.