Home / Sono Series / SonoWash™

SonoWash — Industrial Ultrasonic Cleaners

Manual immersion · the entry to the Sono platform

4sizes
25/45 kHzdual frequency
35 kgload to
Talk to an engineerCall 1300 647 664
Misonics SonoWash industrial ultrasonic tank — Front elevation, lid open with the basket in the tankClick to enlarge

Front elevation, lid open with the basket in the tank

Renders from the SonoWash CAD model — front, rear and baskets. Photography of a delivered SonoWash is being commissioned.

Manual immersion
Price on application

Quoted to site — tank size, power, chemistry, baskets and commissioning in one number. Same-day response.

Every SonoWash ships with
  • ✓ Stainless basket with drain-lock handles
  • ✓ Dual-frequency 25/45 kHz drive, stepless 10–100%
  • ✓ Automatic sweep and twice peak power
  • ✓ Industrial LCD and push-button control
  • ✓ Thermostatic heating, 30–80 °C
  • ✓ Stainless lid and rolling castors
  • ✓ Commissioning chemistry and first recipes
Circulation loop and oil skimmer are options on every size. All specifications are confirmed at quotation, ex GST.
Not one of the four sizes? These are built to order
Delivered and commissioned Australia-wide · spares held locally
Why manual first

Buy the tank, prove the process, automate later

A SonoWash is the starting point for industrial throughput: the same tank, chemistry window and dual-frequency drive as the automated levels, at the lowest capital step. Shops run it until the labour arithmetic from our automation guide says climb — and because the platform is shared, the recipe climbs with them. Nothing is re-proved; only the basket handling changes.

The four sizes

Pick the basket, the tank follows

Every size runs the same 25/45 kHz dual-frequency drive and the same chemistry window. What changes between them is how much goes in the basket and how much power sits under it.

SW-85four sizes
60L working
85 L tank capacity
Basket L×W510 × 330 mm
Max load25 kg
Ultrasonics1,500 W
Heating5 kW
Frequency25 / 45 kHz
SW-120 
Tank and working volumeConfirmed at quotation
Basket L×WConfirmed at quotation
Max load25 kg
Ultrasonics1,800 W
Heating6 kW
Frequency25 / 45 kHz
SW-160 
Tank and working volumeConfirmed at quotation
Basket L×WConfirmed at quotation
Max load30 kg
Ultrasonics2,400 W
Heating8 kW
Frequency25 / 45 kHz
SW-220largest
160L working
Basket L×WConfirmed at quotation
Max load35 kg
UltrasonicsConfirmed at quotation
HeatingConfirmed at quotation
Frequency25 / 45 kHz
Every number

Series specification

Specification85120160220
Tank capacity (L)85Confirmed at quotationConfirmed at quotationConfirmed at quotation
Working volume (L)60Confirmed at quotationConfirmed at quotation160
Basket L×W (mm)510 × 330Confirmed at quotationConfirmed at quotationConfirmed at quotation
Max load (kg)25253035
Ultrasonic power (W)150018002400Confirmed at quotation
Frequency (kHz)25 / 4525 / 4525 / 4525 / 45
Heating (kW)568Confirmed at quotation
ControlIndustrial LCD + push-buttonIndustrial LCD + push-buttonIndustrial LCD + push-buttonIndustrial LCD + push-button
Power supply240 V 1-ph 50 Hz415 V 3-ph415 V 3-ph415 V 3-ph
TankSS304 · SS316L to orderSS304 2.0 mm · SS316L opt.SS304 2.0 mm · SS316L opt.SS304 2.0 mm · SS316L opt.

Items marked “confirmed at quotation” are set out in the engineering pack supplied with your quotation.

Prices on application, ex GST.

All specifications — incl. dimensions, ultrasonic power and volume — are confirmed at quotation.

SonoWash 85

Dimensions and services

From the manufacturer data sheet and general arrangement for the 85. The other three sizes are quoted to the same drawing set.

Overall700 mm wide × 806.5 mm deep × 1,000 mm high. 1,345 mm with the lid open. Feet at 600 mm centres.
Inner tank600 × 400 × 350 mm.
Basket510 × 330 × 180 mm, mesh to order.
Weight109 kg empty.
Drain1 inch, ball valve on the side.
Power lead3 m.
Electrical240 V single phase, 50 Hz. Ultrasonics 1,500 W and heating 5,000 W, so maximum draw is about 27 A. It needs its own circuit, not a 10 A power point. Final connection by a licensed electrician.
Longest workpiece500 mm.
SonoWash 85 general arrangement — 700 mm wide, 806.5 mm deep, 1,000 mm high, 1,345 mm with the lid open
General arrangement, SonoWash 85. Dimensions in millimetres.
Applications

What goes through a SonoWash

Workshops & trade

Carburettor banks, heads, manifolds and gearbox parts — the daily-duty floor tank.

Engine rebuilders

Blocks and heads stripped in one immersion — read the documented process.

Moulds & dies

Vents, cavities and cores cleared without touching the polish.

Printing

Anilox rolls, chambers and doctor blades back to cell volume.

At the controls

Two frequencies, one tank

Every SonoWash is dual frequency. The coarse band does the demolition and the fine band does the finish, in the same bath, on the same load — so a part that needs both does not need two machines.

Misonics SonoWash control panel — on/off, heating, temperature, time, display, mode, power, f1 f2 f3 and run
The control panel. The display carries cleaning time, working frequency and sweep, set and actual temperature, and ultrasonic power.
Features — every SonoWash

What the generator actually does

Dual frequency, switched at the panel

Two frequencies on one machine. The coarse band does the demolition, the fine band does the finish — on the same load, in the same bath. A part that needs both does not need two machines.

Automatic sweep

Sweeps the drive across the band so standing waves cannot park a dead spot in the tank. Parts at the back of the basket come out like parts at the front.

Twice peak power

Short bursts above rated power for stubborn soils and semi-aqueous solvents.

Linear power, 10–100%

Stepless, not three steps. Set the cavitation where the part and the chemistry want it and leave it there.

Load self-adaption

The generator reads liquid level, bath temperature and the load in the basket, and holds working frequency and power output as they change.

Industrial LCD control

Working status and every parameter on one screen — time, frequency, sweep, set and actual temperature, power.

Peak modulation

Collapses the bubbles faster. On the standard foil test the breakdown is measurably quicker at the same power.

Stable output

Ultrasonic output holds while the bath heats and the basket moves, rather than drifting with the load.

Conversion efficiency above 95%

The transducers are rated at better than 95% conversion of electrical energy to ultrasonic. More of what you pay for reaches the part.

Extended stations

Circulation, oil separation, bubbling, rinsing, high-pressure spray and drying can be added as extra stations on the same platform.

Options

Pick the frequency, then pick the filtration

Both are specified at order and built in — they are not switched later. Everything below is available on every SonoWash size.

Option 1 — frequency

Which pair of frequencies

Every machine is dual frequency. What changes is which two bands you get.

  • 25 / 45 kHzFitted unless you specify otherwise.
  • 28 / 68 kHzcoarse pair — heavy soils, castings, weld scale
  • 40 / 80 kHzgeneral workshop and precision in one machine
  • 40 / 130 kHzfine work — the widest split we offer
  • 80 / 130 kHzfine and very fine — plated, polished and optical parts

Single-frequency builds and other pairings are quoted on request.

Option 2 — filtration

Keeping the bath working

Filtration is what decides how long a bath lasts and how clean the last part looks compared with the first.

  • Circulation loopPump, housing and return, so the bath is filtered while it runs.
  • Bag or cartridgeMicron rating chosen for the soil. Bags for heavy swarf, cartridges for fines.
  • Oil separationWeir skimmer or separator pulls tramp oil off the surface before it re-deposits.
  • Extra stationsBubbling, rinsing, high-pressure spray and hot-air drying, on the same platform.

Also available: SS316 tank and basket, additional baskets, bunded stainless base, loading and unloading platforms, and a matched hot-air dryer.

Built to order

The four sizes are a starting point, not a catalogue

Custom SonoWashThe Sono series is built to order. If the part does not suit one of the four sizes, the tank is made to the part instead. Same drive, same chemistry window, same control set.
Tank size and depthBuilt around the part and the basket it needs, not the nearest catalogue number.
Tank materialSS304 2.0 mm as standard, SS316L where the chemistry or the industry calls for it.
Frequency pairing25/45 kHz dual as standard. 28/68, 40/80, 40/130 and 80/130 kHz are available from the same platform — specified at order, not switched later.
Ultrasonic powerGenerator count and wattage matched to the volume and the soil, not fixed to the size.
HeatingElement rating set by the chemistry window and the cycle time you need to hold.
Filtration and oil handlingCirculation loop and oil skimmer are options on every size; bag or cartridge filtration and weir skimming to suit the soil.
Baskets and rackingCompartments, rack fixtures and drain-lock handles made to the part.
Lid, drain and framingLid style, drain position and valve, castors or fixed feet, bench or floor.
ControlsStored recipes, ramping, sweep, pulse and degas — set to the process you are proving.
Guarding and site fitExtraction points, splash guarding and services to suit the bay it lands in.
Which ranges can be customised. The Sono series — SonoWash, SonoLift and SonoLine — along with EvoSonic, UltraMax HX, UltraWash and UltraKleen Pro are all built to order. The MSX benchtop and floor machines and the PowerSonic benchtops are fixed builds and are supplied as specified.
Chemistry

Approved chemistry

Chemistry rule: these tanks are approved for the declared chemistry at the declared concentration and temperature. Acid chemistry needs an acid-duty specification. Hydrofluoric acid, hydrochloric acid and pickling solutions are not permitted in the tank; acid processes are only possible by indirect cleaning in a chemically inert secondary container, and only with written Misonics approval.
General degrease

FX Degreaser

The daily bath for oils, grease and workshop soils — 5% in water, works from warm.

Product, SDS & TDS →Ferrous carbon & paint

MetalTek 100

Grease, rust, scale, carbon and paint off steel and cast iron in one bath — the chemistry the 1.5 mm SS316 tank was built to hold. pH 14, so ferrous only.

Product, SDS & TDS →Precision & approvals

AquaVantage 815 GD

Aerospace-approved aqueous for new-manufacture and precision work; 815 QR-NF for MRO carbon.

Product, SDS & TDS →
Questions

Before you specify

Why dual frequency rather than one band?
The coarse band does the demolition and the fine band does the finish, in the same bath on the same load. A part that needs both no longer needs two machines. Switch between them, or run one then the other.
What is the difference between tank capacity and working volume?
Tank capacity is the whole tank. Working volume is the level you actually run at, below the rim and below the lid seal. On an SW-85 that is 85 L and 60 L. The model number is a size label, not a volume — both figures are in the specification table.
Do I have to take one of the four sizes?
No. The Sono series is built to order. If the part does not suit one of the four, the tank is made to the part — same drive, same chemistry window, same control set. See the custom section above.
What does automatic sweep do?
It sweeps the drive across the band so standing waves cannot park a dead spot in the tank. Without it, parts in one part of the basket come out cleaner than parts in another.
Can I add filtration later?
A circulation loop and an oil skimmer are options on every size. Specify them at order and the plumbing is built in; retrofitting later is possible but it is a quoted job.
What happens when the volume outgrows manual loading?
The basket handling changes and nothing else. A process proven on a SonoWash transfers untouched to a SonoLift and then to a SonoLine — same tank, same chemistry, same recipe.
The rest of the ladder

Same platform, more automation

SonoLift™ — powered liftLift, oscillation and drag-out recoverySonoLine™ — the automated lineFrom wash to dry, fully automated