Every discharge deposits carbon, unburnt powder, vaporised lead and copper wash through the action, barrel and cylinder — into tolerances no brush enters. This application study documents the ultrasonic armoury process: complete fouling removal in a 5–15 minute cycle, at scale, without disassembly beyond field-strip.
The contamination
Carbon and powder fouling
Baked through the action, breech face, extractor and gas paths with every round — progressively hardening into deposits patches and brushes only polish.
Vaporised lead and copper wash
Metal fouling laid down in the barrel and cylinder throats at firing temperature — bonded to the steel, unreachable mechanically without wear.
The tolerance problem
Firing pins, extractors, springs and locking recesses foul inside assemblies. Ultrasonics cleans the assembled group at field-strip level — no detail strip, no lost small parts.
The process
| Parameter | Firearms | Brass cases (reloading) |
|---|---|---|
| Frequency | 40 kHz | 40 kHz |
| Temperature | ≤ 55 °C — protects finishes and polymers | ≤ 55 °C |
| Cycle | 5–15 minutes | 15–30 minutes |
| Chemistry | Firearm cleaning concentrate | Brass case solution |
| After-treatment | Ultrasonic lubrication bath | Rinse and thorough dry before priming |
The results
Hardware and chemistry

Misonics MSX bench range
40 kHz bench units sized from single-weapon to full rack throughput, with lubrication-stage tanks for the complete clean-rinse-lube sequence.
Ask about armoury configurations →
Firearm cleaning chemistry
Aqueous concentrates for carbon, lead and copper fouling, safe on steel, alloy and polymer furniture.
Browse the chemistry range →One bench, three tanks, a documented cycle
Questions about this process
How far does a weapon have to be stripped?
How long is a cycle?
How does the weapon go back into service protected?
Related: MSX benchtop machines · Armoury firearm cleaning · All case studies
What are you cleaning?
Tell us what the part is, what comes off it, and what it has to pass. Technical sales will tell you whether ultrasonics is the right answer for that part and what it takes to run it on your own floor.